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 2510 diesel Mule engine repair...........

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ridepate
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ridepate

Number of posts : 6409
Registration date : 2009-04-23
Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptySun Jul 17, 2011 3:54 pm

This 2510's Diahatsu DM950D motor was hydro-locked. Broke a rod and aired-out the block..... Rolling Eyes There's no short or long-blocks available, only 38 to $4200.00 complete engine. After searching the world for a replacement at a decent cost (New bare block costs 648.00 affraid ) we found a complete motor in the corner of the local Kawi dealers shop for 200.00.

At first the shop-owner said it had a rod out the oil-pan, we discovered it did not, then he said "Oh yeah this one was the one that had some kind of noise". So far I cannot find any reason this motor was replaced. Said shop, sadly, is known for some shady-stuff. This motor very well may not have even needed replacing.
I'm waiting for a shop manul to get here so's I can check bottom-end specs on the replacement then back together she goes.

Dead-motor-

2510 diesel Mule engine repair........... 33ccj8y

2510 diesel Mule engine repair........... 21lu9g8

Replacement-

2510 diesel Mule engine repair........... 15ps7b7





_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
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wvyankee2
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wvyankee2

Number of posts : 10317
Registration date : 2008-01-22
Age : 59
Location : Cabell Co., West Virginia

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptySun Jul 17, 2011 4:02 pm

Fine looking piece of equipment right there.
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Big-R
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Big-R

Number of posts : 16074
Registration date : 2008-02-26
Age : 46
Location : Louisville,Ky

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptySun Jul 17, 2011 11:33 pm

Damn that is one big ass hole........ ouch!!!!

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I Just Want To Go Fast

14 RZR XP 900 4
2012 Teryx 4
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Foxfire
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Foxfire

Number of posts : 6060
Registration date : 2008-04-01
Age : 68
Location : Bristol, Wisconsin

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Jul 18, 2011 12:13 am

Too kewl........Jimbo's building a "SMOKER"....I love it Exclamation
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ridepate
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ridepate

Number of posts : 6409
Registration date : 2009-04-23
Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Jul 18, 2011 1:04 am

Foxfire wrote:
Too kewl........Jimbo's building a "SMOKER"....I love it Exclamation

It kinda scares me tho............I've found out through studies the head-bolts are one-time use only, so bolts are in order. The whole Injection-pump timing thing is a scare too, I've read about "Runaways"...... affraid The pump that came with the motor is likely good, but dunno really if it is. The blown motors pump is good. So I'm at a point, should I try the pump that came with the motor?? Or swap it out. If the pumps no good, you have to pull the motor to swap it............

_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
Blue-Cooler/White-Top member
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Foxfire
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Foxfire

Number of posts : 6060
Registration date : 2008-04-01
Age : 68
Location : Bristol, Wisconsin

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Jul 18, 2011 9:42 am

Well....one thing you know for sure is they did not remove the pump from the engine you bought....so when you get your book, you will be able to see just where all of your timing marks are to line up....at that point you could decide which pump to use and know just where it needs to be installed at....piece of cake Exclamation

In cylinder #2....what caused the line @ 12:00 (in the pic) ? Do not worry about the "Run Away" deal......no air, on run....regardless of timing. If you get a chance, snap me a pic of the "Accessory Drive" section......the very front of the engine. I can find some of the timing marks but not all and if I can find what I'm looking for I can tell you how to time it from right here.
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ridepate
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ridepate

Number of posts : 6409
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Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Jul 18, 2011 11:52 am

That's just a carbon-streak in #2, not scored. I see all the timing marks and now understand them....sorta.

_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
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ridepate
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ridepate

Number of posts : 6409
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Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Jul 18, 2011 10:19 pm

No intimidation here. Simple as ABC..............Line-up A with A, B with B, C with C.......DUH.........A 6-year old could do it. Got the pump changed, Timing cover back on...

2510 diesel Mule engine repair........... 2pr5res

2510 diesel Mule engine repair........... 10p6d6p

The pump can also be rotated some, I guess to retard or advance the fuel input. Put it back in the center-stock.

2510 diesel Mule engine repair........... V6jeqa

Cover back-on

2510 diesel Mule engine repair........... 1fxwgi


I tore-down the junk motor just to see how it ticked, the carnage.........

2510 diesel Mule engine repair........... 24q5l5l






_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
Blue-Cooler/White-Top member
SSXSR Member # 6
PIG FEEDER NATION
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Foxfire
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Foxfire

Number of posts : 6060
Registration date : 2008-04-01
Age : 68
Location : Bristol, Wisconsin

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Jul 18, 2011 11:26 pm

Yes on the pump can be advanced or retarded......stock is safe.....retarded is a little more power. Piece of cake! By the way....nice lookin black box @ bottom right of engine Exclamation Exclamation Exclamation
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ridepate
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ridepate

Number of posts : 6409
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Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Jul 18, 2011 11:46 pm

Foxfire wrote:
Yes on the pump can be advanced or retarded......stock is safe.....retarded is a little more power. Piece of cake! By the way....nice lookin black box @ bottom right of engine Exclamation Exclamation Exclamation

Just for shits and giggles Bryan. Which direction would be retarded??? Opposite of rotation???

_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
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nocerisdave
SSXSRider Member
nocerisdave

Number of posts : 5674
Registration date : 2008-01-22
Age : 53
Location : Laceys Spring AL

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyTue Jul 19, 2011 2:17 am

Damn is that piston rod twisted and bent? Thats some serious torque.
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Foxfire
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Foxfire

Number of posts : 6060
Registration date : 2008-04-01
Age : 68
Location : Bristol, Wisconsin

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyTue Jul 19, 2011 7:11 pm

ridepate wrote:
Foxfire wrote:
Yes on the pump can be advanced or retarded......stock is safe.....retarded is a little more power. Piece of cake! By the way....nice lookin black box @ bottom right of engine Exclamation Exclamation Exclamation

Just for shits and giggles Bryan. Which direction would be retarded??? Opposite of rotation???

Which way is rotation, Jim Question
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Big-R
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Big-R

Number of posts : 16074
Registration date : 2008-02-26
Age : 46
Location : Louisville,Ky

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyTue Jul 19, 2011 11:15 pm

Foxfire wrote:
By the way....nice lookin black box @ bottom right of engine Exclamation Exclamation Exclamation

And damn nice sticker!!!! thatsright

_________________
I Just Want To Go Fast

14 RZR XP 900 4
2012 Teryx 4
11 RZR XP 900 sold
08 RZR S 820 sold
08 Rhino 700EFI sold
2013 Teryx 4 LE sold

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ridepate
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ridepate

Number of posts : 6409
Registration date : 2009-04-23
Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyWed Jul 20, 2011 12:18 am

Big-R wrote:
Foxfire wrote:
By the way....nice lookin black box @ bottom right of engine Exclamation Exclamation Exclamation

And damn nice sticker!!!! thatsright

A old Rhino-Box. Still serving and doing duty. thatsright

_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
Blue-Cooler/White-Top member
SSXSR Member # 6
PIG FEEDER NATION
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ridepate
SSXSRider Staff
ridepate

Number of posts : 6409
Registration date : 2009-04-23
Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyWed Jul 20, 2011 12:25 am

nocerisdave wrote:
Damn is that piston rod twisted and bent? Thats some serious torque.

It is. Looks like pulled taffy............
The compression on this little motor specs @ 493psi!!!!
No wonder the head-gasket is $63.00 and it has 14 head-bolts.

_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
Blue-Cooler/White-Top member
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PIG FEEDER NATION
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Foxfire
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Foxfire

Number of posts : 6060
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Location : Bristol, Wisconsin

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyFri Aug 12, 2011 10:50 pm

How is the Smoker coming along Jimbo? Eat
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ridepate
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ridepate

Number of posts : 6409
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Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptySat Aug 13, 2011 1:28 pm

Foxfire wrote:
How is the Smoker coming along Jimbo? Eat

I'm sorry forgot to take more pics. It's back-together and at Mikes house. I'll get some pics of us re-installing it. I went ahead and installed new rod and main bearings. I figured why not?? The old stuff looked ok, the crank mic'd fine. Fingers crossed!!!!!

_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
Blue-Cooler/White-Top member
SSXSR Member # 6
PIG FEEDER NATION
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ridepate
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ridepate

Number of posts : 6409
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Age : 59
Location : 1st join date- 1/22/2008- North Ga.

2510 diesel Mule engine repair........... Empty
PostSubject: Re: 2510 diesel Mule engine repair...........   2510 diesel Mule engine repair........... EmptyMon Aug 15, 2011 10:01 pm

Ready to go back home................

2510 diesel Mule engine repair........... Vpx9o4

Shes in and moved under her own power this afternoon. We had water in the fuel because the tank went underwater. After fooling with that an hour or so. All's good!!!

2510 diesel Mule engine repair........... 9awv2t

Lesson learned. Mules should stay on hard-pack........


_________________
Went back in time....07 Rhino 660....
2016 Polaris General???? Or 2016 Pioneer 1000-3EPS??
2014 Kawasaki Teryx T2 SOLD
2013 Ranger XP-900 aka "Big-Green Tractor" SOLD
2010 Ranger XP-800 aka "Whitey" SOLD
2009 RZR-S SOLD
2007 Rhino 686 SOLD
2007 Rhino 450 SOLD
Blue-Cooler/White-Top member
SSXSR Member # 6
PIG FEEDER NATION
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